
Add to Cart
Thick ABS PP PE Plastic Board Extrusion Line With Precision Thickness Control
Feature | Description |
Efficient Production Capacity | Efficient production capacity: The use of high-performance extruders ensures high yield and stable material extrusion to meet the needs of large-scale production. |
Precision Thickness Control | Precision thickness control: The production line is equipped with a high-precision thickness control system to ensure the uniformity and accuracy of sheet thickness. |
Material Adaptability | Wide material adaptability: Suitable for a variety of plastic raw materials, such as PE, PP, PVC, ABS, etc., to meet the needs of different industries for thick sheet metal. |
Energy-Saving and Environmental Protection Design | Energy-saving and environmental protection design: The use of energy-saving extrusion technology and optimized process flow significantly reduces energy consumption, reduces waste, and aligns with the concept of green production. |
High Strength Plate | High strength plate: The production line can produce thick plates with high strength and good impact resistance, suitable for applications with high load bearing requirements. |
The process of sheet extrusion involves several key steps:
Material Feeding: Raw plastic material, typically in the form of pellets, granules, or flakes, is loaded into a hopper. Additives like colorants and UV inhibitors can be mixed in at this stage.
Melting and Mixing: The material is gravity-fed from the hopper into the extruder's barrel. A rotating screw inside the barrel melts the plastic through a combination of heat from external heaters and friction. The screw also mixes the material to ensure a uniform and homogeneous melt.
Extrusion: The molten plastic is pushed by the screw through a screen pack and a breaker plate to remove impurities and stabilize the flow. It then enters a flat die, which shapes the molten polymer into a continuous, flat sheet.
Cooling and Calendering: The hot sheet exits the die and is immediately fed into a series of cooling rollers, also known as a calendering system. These rollers cool the sheet, solidify it, and precisely control its final thickness and surface quality.
Trimming and Finishing: The edges of the sheet are trimmed to the desired width. The finished sheet is then either cut into specific lengths or wound onto a roll for storage and transport.